Equipment Sterilisation: All industrial vessels must be treated with high-pressure steam or chemicals to eliminate existing microbes. This prevents contamination which could spoil the flavor or allow dangerous pathogens to grow.
Milk Pasteurisation: The milk is heated to . This step serves two purposes: it kills competing bacteria and denatures certain milk proteins to improve the final yoghurt's consistency.
Controlled Cooling: Milk is cooled to a precise range of before the starter culture is added. Adding bacteria to milk that is too hot would denature their enzymes and kill the culture.
Incubation: The mixture is held at the optimal temperature for several hours. This allows the bacteria to reproduce rapidly and complete the fermentation of lactose into lactic acid.
Final Cooling and Flavoring: Once the desired acidity is reached, the yoghurt is cooled to . This dramatically slows bacterial metabolism to stop further acid production before fruit or flavorings are added.
| Feature | Pasteurisation () | Sterilisation (Equipment) |
|---|---|---|
| Target | Pathogens and competitors in milk | All microbial life on surfaces |
| Purpose | Safety and consistency of substrate | Prevention of contamination |
| Timing | Performed on the raw milk | Performed on the vessel before use |
Temperature Ranges: Always memorize the specific temperatures for each stage. is for killing competitors, while is the incubation 'sweet spot' for bacterial growth.
The 'Why' of Cooling: A common exam question asks why milk is cooled before adding bacteria. The answer must focus on preventing the denaturation of bacterial enzymes.
pH as a Preservative: Understand that 'lowering pH' is synonymous with 'increasing acidity'. High acidity prevents the growth of other microorganisms, which is the biological definition of preservation.
Verification: In multi-step process questions, verify that you have mentioned the removal of oxygen or the anaerobic nature of the fermentation if the context requires it.
Bacteria = Disease: Students often assume all bacteria are harmful. In yoghurt production, Lactobacillus is a beneficial 'starter culture' that is essential for the process.
Heating Kills Yoghurt: Many believe the 85-95 degree step is to kill the Lactobacillus. In reality, that step happens before the Lactobacillus is even added to the mixture.
Sugar Source: A common error is stating that the bacteria digest 'sugar' generally. Be specific: they digest lactose specifically found in milk.
Industrial Fermenters: This process is a classic example of using a fermenter where conditions like temperature and pH are strictly monitored for maximum yield.
Enzyme Activity: The temperature stages are a direct application of enzyme theory, illustrating the difference between an optimal temperature for activity and a temperature that causes denaturation.
Microbial Competition: The pasteurisation step illustrates the principle of removing competitors to allow a specific desired species to dominate a niche.